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Magnesium Hydroxide Surface Coating - The Necessary Path for Flame Retardant Filler


Magnesium hydroxide and ultrafine brucite are inorganic flame retardant fillers for high-polymer-based materials with a main chemical composition of Mg(OH)2. Magnesium hydroxide flame retardants rely on exothermic chemical decomposition and release of water when heated to achieve flame retardant effects. They possess characteristics such as non-toxicity, low smoke, and stable properties of magnesium oxide generated after decomposition, with no secondary pollution.


To achieve effects equivalent to inorganic flame retardants, the amount of added magnesium hydroxide should be greater than 50%. In order to improve the filling rate of magnesium hydroxide in high-polymer materials, surface modification coating of magnesium hydroxide is necessary.

Years of experimentation have proven that silane coupling agents are the most suitable modification coating materials for magnesium hydroxide. They can not only increase the material's elongation at break but also maintain or improve the system's tensile strength.

TungKuLa powder surface modification coating system T-MIX utilizes modifier atomization coating. With only a 2% addition of modifier mass to magnesium hydroxide, the dispersibility of magnesium hydroxide can be significantly improved, and the filling rate in the polymer can be increased to over 50%.

The table below shows the influence of different formula modifiers on the mechanical properties of flame-retardant polyethylene materials filled with magnesium hydroxide.

Surface Modifier
Tensile Strength (MPa)
Elongation at Break
Pure PE
20
1563
PE + Mg(OH)2
9.2
17
PE + Mg(OH)2 + Silane
10 790


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